Optical Silicone Molding

Optical Silicone Molding – High-Precision Silicone Injection Molding

A.L.P. LexaLite® specializes in high-precision optical silicone molding, offering advanced Moldable Optical Silicone (MOS) injection molding solutions. Our state-of-the-art facilities are equipped with six cutting-edge molding machines:

• 80-ton, 180-ton, 220-ton, two 240-ton, and 660-ton tie-barless injection molding machines
• Advanced production features including built-in conveyors, ERC robots,
electro servo injection, and coining technology
• Capability to mold large optical silicone parts up to 175 square inches

With expert optical engineering, precision tooling, and in-house photometry testing, A.L.P. LexaLite ensures fast, high-quality production from prototype to full-scale manufacturing. Our optical-grade silicone molding solutions deliver exceptional clarity, durability, and thermal stability—perfect for LED lighting, automotive optics, and industrial applications.

Partner with A.L.P. LexaLite for high-performance silicone optics and rapid, cost-effective production.

Locations

  • Charlevoix, MI
  • Monterrey, Mexico

Raw Materials

  • Optical Silicone

Overview

EQUIPMENT SIZE RANGE

  • 80-ton, 180-ton, 220-ton, three 240-ton and 660-ton

PART SIZES ACCOMMODATED

  • Up to 175 square inches

TOOLING SERVICES

  • Tooling Design
  • Tooling Production
  • Fast-Track Machining
  • Mold Maintenance Operations
  • Asian Tooling Management

ENGINEERING SERVICES

  • Product Design
  • Optical Engineering
  • Project Management
  • Rapid Prototyping
  • Testing (Photometric, Heat, UV)
  • Performance Verification

SECONDARY OPERATIONS

  • Metalizing
  • Specialty Coating
  • Laser Cutting
  • Sonic Welding
  • Spin Welding
  • Hot Stamping
  • Post Molding
  • Fabrication and Assembly
  • Warehousing

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