Edge-lit Injection Molding

For more than three decades, A.L.P. has led the industry in edge-lit technology and edge-light optics used in the creation and manufacturing of high-performance edge-lit fixtures. With advanced molding expertise, extensive tooling inventory, and state-of-the-art production resources, A.L.P. delivers precision-molded optics that help lighting fixture OEMs achieve superior light control and uniform illumination. A.L.P.’s edge-lit molding program includes a dedicated 1650-ton injection molding machine, a comprehensive selection of standard edge-lit panel tools, and secondary laser-cutting operations for exacting finishes. A.L.P. is the only North American manufacturer capable of injection molding both 1’x4’ and 2’x2’ edge-lit panels, ensuring faster lead times and supplier reliability. From rapid prototyping to large-volume production, A.L.P.’s in-house CAD modeling, photometry testing, and tooling engineering teams provide full design-to-delivery support — making A.L.P. the trusted choice for OEMs seeking advanced edge-lit optics and fixture components.

Locations

  • CHARLEVOIX, MI

Raw Materials

  • Acrylic

Overview

equipment size range

  • 88 tons - 1650 tons

part sizes accommodated

  • Up to 1'x4' and 2'x2'
  • 4mm thick or thinner

tooling services

  • Tooling Design
  • Tooling Production
  • Fast-Track Machining
  • Mold Maintenance Operations
  • Asian Tooling Management

Certification

  • ISO 9001:2015 certified

Engineering Services

  • Product Design
  • Optical Engineering
  • Project Management
  • Rapid Prototyping
  • Testing (Photometric, Heat, UV...)
  • Performance Verification

secondary operations

  • Laser Cutting
  • Edge Taping
  • Laminating
  • Fabrication and Assembly
  • Warehousing

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