optical molding

Optical molding for the unique requirements of LED lighting systems is a specialized form of injection molding. Optical molding experts from the A.L.P. LexaLite® brand can guide you through the process, including vital decisions on parts, materials and mold construction. LexaLite services are unmatched, capitalizing on decades of experience in optical engineering, tooling, performance verification and lifetime mold maintenance.

Locations

  • CHARLEVOIX, MI
  • DICKSON, TN
  • Monterrey, Mexico

Raw Materials

  • ACRYLIC
  • POLYCARBONATE
  • Optical Silicone
  • Engineering Thermoplastics

Overview

equipment size range

  • 100 tons - 1650 tons

part sizes accommodated

  • Shot Size 40oz - 60oz
  • Mold Base up to 60 inches

TOOLING SERVICES

  • Tooling Design
  • Tooling Production
  • Fast-Track Machining
  • Lifetime Tool Maintenance

ENGINEERING SERVICES

  • Product Design
  • Optical Engineering
  • Rapid Prototyping
  • Testing (Photometric, Heat, UV…)
  • Performance Verification

SECONDARY OPERATIONS

  • Metalizing
  • Specialty Coating
  • Laser Cutting
  • Sonic Welding
  • Hot Stamping
  • Assembly

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